In vivo CAR-T therapy based on lentiviral vectors is a gene therapy approach that eliminates the need for ex vivo T-cell isolation and expansion. The core concept is the direct administration of a CAR-encoding lentiviral vector into the patient, where a modified VSV-G envelope specifically recognizes and binds to T cells. The CAR transgene is then integrated into the T-cell genome, enabling CAR expression and the targeted elimination of tumor cells. This approach offers several notable advantages, including the elimination of complex ex vivo cell-manufacturing procedures, a significantly shorter production timeline, and broader patient accessibility, thereby expanding their applicability to the treatment of solid tumors.
● T cell-specific targeting via CD3 scFv
● Reduced off-target transduction through fusogen detargeting
● Enhanced systemic stability via complement resistance
Our expertise in downstream purification of enveloped viral vectors ensures the preservation of maximal product potency and efficacy throughout the manufacturing process.
Genevoyager Proprietary Patent: High-Efficiency, T Cell-Specific Lentiviral Envelope
Jurkat: Human acute T lymphoblastic leukemia cell line (CD3⁺)
Nalm-6: Human B lymphoblastic leukemia cell line (CD3⁻)
Mut1, Mut2, Mut3: Proprietary VSV-G mutants developed by Genevoyager with abolished native tropism (“de-targeted”)
Improved HEK293 Production System for Lentiviral Vector Scale-up Manufacturing
By systematically optimizing key process parameters — such as transfection reagents, feeding strategies, DNA input ratios, and packaging plasmid ratios — the optimal packaging conditions were established, increasing the infectious titer in the supernatant to 2×108 TU/mL, representing more than a threefold improvement compared with pre-optimization levels.
Through systematic optimization of key parameters—including protectant screening, sample concentration processes, selection of membrane materials and molecular weight cut-off, and overall process control—final lentiviral recovery reached 25.44% for physical titer and 30.37% for infectious titer.
● Four-/five-plasmid transient transfection HEK293 cell systems, including Genevoyager’s optimized production platform
● Client-supplied cell lines
● High viral titers in harvest supernatant
● Processes readily scalable
● Animal component–free raw materials
● Cost-effective production
● Effective removal of impurities such as HCP and HCD
● Maximized viral infectivity
● Simple and robust operations
● Easily scalable in a linear manner
● Reduced overall cost
● Stirred-tank bioreactors (5 L, 10 L, 50 L, 200 L)
● Designed and operated in accordance with BSL-2 requirements
● Manufacturing suites designed and constructed in compliance with FDA, EMA, and NMPA GMP standards, featuring unidirectional flow and independent HVAC systems
US: 3675 Market Street, Suite 200, Philadelphia, PA19104 Tel: +1 (215) 205-6963 | +086 027-65023363
E-mail: hui.wang@genevoyager.com / vector@genevoyager.com
China: No128, Guanggu 7th Rd, East Lake High-tech Development Zone, Wuhan, China Tel: 17720522078
E-mail: marketing@genevoyager.com